How Tugger Carts Optimize the Material Flow in the Warehouses

Material Handling is a day-to-day task in the warehouses. Lifting heavy or large materials within the warehouse is a risky and boring job for workers. Tugger carts make this task easy and risk-free for the workers and move the material easily without causing any harm to the material and workers. Tugger carts perform this task repeatedly and effortlessly, increasing productivity and optimizing material flow in warehouses.

What is a Tugger Cart?

A tugger cart is an important tool for material handling in warehouses. The tugger cart is a system in which multiple carts are connected and easily pulled by a tow truck or workers within the warehouses. This system picks up lots of material in one take and lifts it to the desired place.

Key Features of Tugger Carts

1. Flexibility and Scalability

Important features of Tugger Cart are flexibility and scalability. Tugger carts come in many shapes, sizes, and structures that help them lift heavy or large materials through small or crowded warehouse areas. This cart system is a pull manual, tow truck, and AVG. This flexibility allows you to match the towing method to your workflow and warehouse structure. The design of the tugger cart allows for easy addition or removal of carts as per your needs, and you can adjust the power of your tugger system according to the number of carts.

2. Load Capacity and Customization Options

Tugger carts are made of strong materials like steel and aluminum and are long-lasting. Tugger carts come with different load capacities depending on the material that needs to be lifted. Features such as the number of wheels and the material they are made of also affect overall capacity. Carts have customization features like size, color, material, height, and safety features. You can add features according to the materials you pick up in the warehouse.

3. Combination with other warehousing technology 

Tugger carts can be combined with other warehouse systems like Warehouse Management Systems, Automated Guided Vehicles (AGVs), Put-to-Light Systems, Conveyor Belts, and Robotics to create a more automated, efficient, and scalable material handling operation.

Benefits of Tugger Carts in Material Flow Optimization

1. Improved Productivity and Efficiency

Tugger carts improve efficiency and productivity in warehouses. Instead of multiple trips, employees can move lots of material at once using tugger carts. This reduces downtime and frees up employees to do other work. Tugger carts easily lift materials from one place to another within the warehouse. By giving them a specific path, you eliminate mess, and the materials get to their destination efficiently, and on time. Picking materials faster reduces downtime, helping you fulfill your customer's orders.

2. Increased Safety at Warehouses

In manual lifting, there is a risk of injury or damage to workers or materials. By manually lifting heavy materials, sometimes workers suffer some major strains or fractures and are at risk of damage to the material. Tugger carts lift heavy materials easily and safely without causing any harm to the material or workers. Tugger carts come with ergonomic features such as deck height adjustment or movable handles. This reduces effort when loading and unloading materials and improves good posture.

3. Minimizing the Material Handling Errors

Tugger Carts reduces material handling errors through better organization and visibility. Tugger carts reduce manual processes by quickly picking up bulk materials, thereby reducing picking errors. Carts reduce human error through guided picking and designated carts. Streamline workflow and reduce congestion by planning designated routes and implementing standardized methods, leading to rarer crashes and picking mistakes. Tugger carts facilitate organization and streamlined processes to reduce content handling errors.

4. Lower Labor Costs  

Tugger carts lower the costs of labor in the warehouses. With tugger carts, more items can be moved at one time by fewer workers, saving time and manpower on many trips. Forklifts can take a lot of time to plan in confined locations and require skilled operators. In many situations, tugger carts can replace forklifts. By allowing a more efficient flow of materials, tugger carts can indirectly lower labor costs associated with wait times and production delays. 

Conclusion

Tugger carts play a vital role in material handling within warehouses. These carts carry a lot of material at one time easily and safely without causing any harm to the material and workers. These help reduce downtime and human errors during content management. Carts come with many features, like flexibility, scalability, durability, and adaptability. With customization options, you can design your cart per the needs of your warehouse. Tugger carts improve warehouse safety, efficiency, and productivity and optimize the material flow in the warehouses.

Read Also: How to Choose the Right Industrial Cart for Warehouses